01
Enclosures Built Around Your Panel Requirements
Standard enclosure sizes solve many problems. But industrial reality is rarely standard. Equipment that does not fit a catalogue size, installations with unusual form factors, applications with specific material requirements, and projects that need a precise match to engineering drawings all of these demand custom enclosures built from scratch. Kay Switch Gears specialises in custom electrical enclosures manufactured to customer specifications. We work from dimensional drawings, 3D models, or a detailed brief, and we deliver custom electrical boxes that fit the first time, every time.
Our Custom Enclosure Process
We accept single-unit custom enclosure orders for prototype and low-volume projects. For larger programmes, we can set up repeat production with consistent quality and lead times. Contact us with your drawings or specifications to receive a quotation.
02
Drawing and Approval
03
Precision Fabrication
04
Finishing and Dispatch
Key Design Features
04 core features01
Built as per Panel Requirements
- Enclosures planned using panel layouts
- Dimensions based on actual application needs
- Suitable for non-standard installations
02
Flexible Internal Configuration
- Mounting plate and cable layout planning
- Space for component arrangement
- Supports organized panel integration
03
Custom Mounting & Access Options
- Wall-mounted or floor-mounted configurations
- Cable entry positions based on installation
- Door and hinge orientation as required
04
Industrial Fabrication Standards
- CRCA sheet construction
- Powder-coated industrial finish
- Protection levels based on installation requirements
How custom enclosures are developed
From Requirement to Fabrication
01
Customer shares panel drawing or basic requirement
02
Layout is reviewed to understand dimensions and components
03
Mounting plate size and internal space are finalized
04
Cable entry, gland plate, and access points are defined
05
Fabrication is carried out based on approved design
Key considerations
When planning custom enclosures:
01
Future access for maintenance and upgrades
02
Cable entry positions and wiring access
03
Material selection based on application
04
Available installation space and mounting type
05
Panel layout and component arrangement
Applications & Use-Cases
01
OEM Equipment Builders
02
Oil and Gas
03
Pharmaceuticals
04
Renewable Energy
05
Data Centers
06
Infrastructure
Frequently Asked Questions
Answers to help you select the right electrical enclosure for your application.
Can enclosures be manufactured exactly as per our panel drawing?
Yes. Enclosures are fabricated directly from your panel drawings, ensuring precise dimensional accuracy and correct alignment with components and installation requirements.
What information is needed to design a custom enclosure?
We typically need panel dimensions, component layout, cable entry positions, installation conditions, and any material or finish requirements. A dimensional drawing, 3D model, or detailed brief works equally well.
Can enclosure dimensions be adjusted to fit available space?
Yes. Where standard sizes do not suit the installation, enclosures are built to match the exact space available, including non-standard heights, widths, and depths.
How are cable entry points and internal layout decided?
Cable entry positions and internal arrangement are finalised based on your panel design and wiring layout, ensuring clean routing, proper separation, and easy access for maintenance.
Do you manufacture custom enclosures for export projects?
Yes. Custom enclosures are manufactured to project specifications and supplied for export, with fabrication and packaging suited to international delivery requirements.
Looking for an enclosure solution for Custom Electrical Enclosures?
Our team will help you select the right enclosure based on environment, standards, and application needs.